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To gusset or not to gusset?

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5.1K views 23 replies 12 participants last post by  jpump5  
#1 ·
Hi guys, I am a new member here, have been a backyard hobby welder for a number of years now (sparky by trade), and I was after some general information regarding gussets. I am making a welding/fabrication table at present, it weighs in at 380kg (~850lbs). I have built the frame using 100x50x2.5 RHS as well as using some bracing beams made from 50x50x4mm SHS. The table size is 2400mmx1200mmx12mm and stands at 1000mm.

Do I need to add gussets into the frame? If so, where would you recommend?

Kind regards

Kris
 
#3 ·
I’ve built several welding tables through the years and have
never added gussets. Table is loaded in compression and
frame is made from angle giving strong joints.

I guess if your design is different, or if table is to be
frequently rolled across a rough floor maybe extra strength
at the joints would be desirable.
(Or if you’re the aesthetic type builder and feel gussets
would make the table look better).

Pics would be helpful (also we like pics of welding tables).
 
#4 ·
Sorry, I was using the web version on my phone and it didn’t allow a photograph. Here it is, it’s upside down at present waiting for me to weld it up fully after spending the day cutting the material and tacking it up. It’s also being bolted to the top of the frame to allow a flip at a later date if the top becomes too mashed up.

Image



Sent from my iPhone using Tapatalk
 
#7 ·
Looks like you’re building a nice welding table.
I wouldn’t think you’d need any gussets.
What’s going on with that LP gas burner?
Are you casting aluminum?