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Best TIG cable cover

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20K views 37 replies 21 participants last post by  porkncheese  
#1 ·
I got a 25 foot CK Superflex for a 26 torch. I normally don't have anything else other than the cable connected to the torch. I like how flexible and light the cable is but I can see I'm already starting to fray the cover. What's the lightest cable cover that works well?
 
#12 ·
Actually it depends. I have three of those leather CK covers. One of those was "heavy duty", compared to the other two, which were much thinner. Not sure why, I guess it depends on the supplier of the leather. Luck of the draw I suppose.
 
#9 ·
I used to use a leather velcro. Now I have a denim/jean cover from china. It's lighter, abrasive resistant and I am sure fire resistant from the harmful ozone eating chemicals that are used in the manufacturing process. Was like $20-25$ shipped for a 25' cover. I couldn't make one for that price.
 
#16 ·
Dang!!!!!!!!!!!

It is called the Cowboy cover. For $14 bucks for a 25 foot zippered cover and free shipping you can't go wrong. Sure it is from China, but a unique and very light solution that I have never seen before. Too bad they can't use black denim.

Good find!
 
#13 · (Edited)
http://www.amazon.com/CK-225HCLV-Cover-Leather-Velcro/dp/B00JMG3K82

The leather velcrow CK cover isn't light; I have it on my torch right now. The velcro joint all the way down the ting makes it very non-flexible and it massively increases the the minimum bend radius.
It killed the dexterity at the torch so I had to use that chinese finger trap expanding mesh wire loom stuff right at the torch where all the bending is happening.

The cheapo zipper vinyl covers are excellent for what you're looking for and are very pleasant to work with and offer good abrasion resistance.
 
#14 ·
@ Oscar - partially correct. Deceptive appearance. Ok, there's probably ~ 20% internal 'extra' volume, but the next smaller size would not accommodate the 2ea lines. Trust me, the tubular webbing is light/light, flexible {key!}, and tough. Below is my valved, air-cooled, WP-17 torch with CKW SuperFlex line for scratch/lift start off an XMT 304 CC/CV. She's purrfectly sized and feather-light.
 

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#15 ·
@ManoKai

I am fairly familiar with the tubular webbing that is utilized in the climbing community. I can definitely attest that it is very abrasive resistant and very strong (will hold in excedss of 25KN). Have used it to protect ropes as well as extension cords, even towing vehicles in a pinch and I think it's great for a tig torch however the stuff degrades when exposed to UV and is somewhat heat sensitive and it does have a fairly low melting point (we use lighters to close up loose ends). So those would be some considerations depending on the application.

The main sizes that you would find it a typical climbing store are 9/16", 1" and 2". But there are a bunch of sizes between 1 inch and 2 inches so for those that have a concern about the excessive size you can get tubular webbing at 1 1/2 inches and 1 3/4 inches. Hope this helps.
 
#18 ·
#21 ·
#26 ·
@ Weld - :cool:

@ MikeGyver - measured a remnant of the Red tubing in the shop. 2" flat (external) yields a maximum usable ID of 1-1/8". She'll work fine for your 3-piece CKW water torch setup. When you go to cut the webbing to length, wrap electrical tape around each bitter end, razor cut midspan across the tape and thru the webbing, remove tape, zippo burn each end to seal threads. For burn-in, ensure you do not close up the circle, just nip each end.

The Blue webbing in the shop is 1" flat (external) with a usable internal ID of ~ 1/2". Blue's good for a one-piece SuperFlex.
 
#27 · (Edited)
During FABTECH'15, was gifted this FlexTech sample kit from a pretty young wahine. The kit consists of 1" turtle wrap, 3/4" FT, 3/4" insultherm, 7/8" flex, 3/4" flexo, 1/2" gorilla, and 1-1/2" thermashield. The 1" turtle wrap, shown 2nd from right in image below has velcro, while the remaining samples are seamless.

Installed the 1" dia x 3" long turtle wrap sample on water-cooled CKW flex hose TIG torch to 'close the gap'. The TIG torch is currently setup with a POS zipper cover that's disastrous. The turtle fits nicely. Planning to order a 25' TW ($95) and install on our water-cooled CKW FlexLoc TIG setup. :cool:

OEM specs on the turtle from the TechFlex site,

"Turtle Wrap is made of 1,000 Denier Cordura, and double coated with proprietary high FR Neoprene. This protection sleeve is used for bundling and wrapping hoses and cables. The reusable sleeve features Mil-Spec extreme Hook & Loop closure which allows installation without disconnecting hoses and can reduce labor time by 70%. TW is an excellent choice for weld cable or welding hose that is often dragged across the floor. This material resists sparks and hot spall. Turtle Wrap is also used in Subsea maintenance where barnacles, sea life and salt water can damage hoses. This sleeve is also heavily used on off-shore oil rigs. Turtle Wrap is available in Black."
 

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#30 ·
@ Weld - neg, still retaining the red tubular webbing on a CK17 dual-hose air cooled torch & blue tubular webbing on a CK17 single-hose, valved, torch. The webbing has performed flawlessly.

The 'Honu' (Turtle Wrap) will be integrated to our CKW FlexLoc tri-hose torch. The velcro, lightweight, and abrasive features of the Honu are attractive. Echoes to days of future past when we used velcro covers on our deep sea umbilicals for SSDS ops. :cool:
 
#32 ·
Recently installed 25' of 1" TurtleWrap from FlexTech onto a water-cooled 18-Series CKW TIG Torch w/ SuperFlex hoses. Simple to install/deinstall,pliable, super-light, and melts at 800F. Done with any zipper covers. Done. The old Radnor one that came with our first TIG torch was disastrous. Failed/snapped zipper, suck teeth, and no lighter than the "HonuWrap". That POS is now in the trash.
 

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#33 ·
Looks like "Turtlewrap" is basically "Tough Duck".

I used the leather velcro wraps, but if your cooling line decides to crap out on you, they turn to a slimy sticky grossness. Kind of like a freshly chewed rawhide.:blush2:

The only thing I do'nt like about webbing is the amount of crap swept off the floors and sticks to them.
 
#34 · (Edited)
Looks like "Turtlewrap" is basically "Tough Duck".
Not quite. TurtleWrap is made from 1000 Denier CORDURA, a Nylon 66 based product that first gained commercial popularity in the late 60s, and a fire-resistant Neoprene coating. Tough Duck, if you mean the trade name, is a 600 Denier canvas product made with polyester.

CORDURA is mildew resistant, whereas Duck is more prone to retaining mildew. Have no insight into the fire resistantanve of Tough Duck but it ain't holding up to temps of 800F unless there's some magic fairy dust applied to the surface.

Note, the Denier value has nothing do with strength as many assume, but rather a measure of specific weight (weight per unit area).
 
#37 ·
I do like the idea of tubular webbing, the friction drag will be almost zero.

I hate rubber or leather covers just for the drag you get, although suede is much much nicer. I went with a cheap as chips chinese denim cover for my last torch, I really like it :)

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