WeldingWeb - Welding Community for pros and enthusiasts banner

Bending hairpin legs

1 reading
4.2K views 6 replies 4 participants last post by  lennyk  
#1 ·
I am looking to bend some 3/8 or 1/2" to make hairpin legs,
anybody have pics of a diy jig to get nice even bends ?

Tried doing in a vice but one side is usually curved more.

Thanks,

L
 
#3 ·
HF bender is great for these. But if you just have a couple to make, you can just make a little jig on a table. All you really need is a piece of 1" to 1-1/2" round tubing, then a pin or bolt a couple inches away. Doesn't matter where. Then just but the bar between the two and bend around the piece of round. 3/8" is very easy to bend, 1/2" is quite a bit tougher to bend (relatively speaking).

It's very important that you bend the bar right in the middle so the ends touch almost perfectly. Otherwise it's a real pain to get them to be straight. I don't make very many of them, but I found it to be a huge time saver to cut the original length 4" long, bend around the center, then just put the bent piece in my saw and cut the whole thing to length. Then the top angle brackets I get laser cut. I buy a couple hundred at a time, so they're like $1.90 each. I'll sell you some if you want. Just pay what I paid plus shipping. Or you can just cut a piece of flat stock into a square, that works too. Make sure it's at least 4" flat stock. 5" is preferred.
 
#6 ·
It's actually important to make sure the legs do taper out slightly. The STANDARD is a 6 degree taper, but you can just eyeball it get a slight taper. Look at the pictures of anyone selling hairpin legs, they are slightly tapered. This is pretty important to the overall stability of the table they go on. If the legs are at a right angle to the plate, the table will wobble all over the place. The legs being at an angle provide a little bit of lateral support.
 
#7 ·
Rigged up this bender based on others I've seen on YouTube,
Unfortunately I need a proper mount and handle extension.
Clamped to this table it is not stable enough when I tried 1/2".

Need to bolt it to concrete slab or something like that and use pipe extension.